Global industrial manufacturer · 2024
A smart factory platform spanning 22 plants on four continents.
Connected machines, digital twins, and predictive maintenance that turned 22 plants into one intelligent system.
19%
Higher overall equipment effectiveness
4,000+
Assets connected
41%
Less unplanned downtime
The challenge
Each plant ran its own systems, making it impossible to compare performance, share best practices, or predict failures before they halted production.
Our approach
- 01
Secure OT connectivity
A segmented edge-to-cloud architecture connected thousands of machines without exposing production networks.
- 02
Digital twins
Line-level twins let engineers simulate changeovers and optimize throughput before touching equipment.
- 03
Predictive maintenance
Models trained on vibration, temperature, and power data forecast failures up to 10 days ahead.
The outcome
Every plant now runs on a shared platform with a single performance view, and maintenance has shifted from reactive to predictive across the network.
“For the first time, we can see all 22 plants as one factory.”
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